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             High Tech, High Yield Hydroponic Chile Production -          
                                         Yucatán, Mexico
                                               www.PlanetaVerdeMarAzul.org
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                        The Official Website for
Maya Neem Farms, Yucatan, Mexico

                                A Model Neem Plantation, in Progress, for Profitable,
                                Integrated,  Sustainable and Ecologically Balanced
                      Rural Development, Renewable Land, Sea and Water Use,
                                                and Resource Conservation
Page Under Construction: The information and photos
contained herein are from a single visit to a new facility recently
installed just a few kilometers down the road from our project.  
We were so excited by the photos and friendly and informative
reception we received by the project manager and his crew that
we decided to post what we have at this moment and return
often to the neighboring project and others to gather more
information, posting it here as soon as it becomes available to us.

Most of the most important questions about this production
approach remain to be asked and answered but this, I think,
should serve as an inspiring introduction and this is only Part
one, including chilies grown in a soil-based medium.

Part two will focus upon Chiles grown hydroponically and we
will address that additional strategy ASAP, as well.
       Click on any photo on our site to enlarge
This module covers approximately 1/2 hectare and measures 50
meters wide by 100 meters long. It is oriented so that the flat
face of each "roof wave" meets the prevailing breeze and helps
circulate air inside the semi-shaded interior of the
aluminum-framed structure.

The structure sits upon a specially prepared base of "Sas cap", or
ground limestone, which is also used for road cover and is highly
resistant to the growth of weeds and other unwanted plants. It
provides a fine, smooth and well-draining surface over which a
heavy-duty, synthetic (Nylon/plastic), non-slip, porous, cloth
flooring is applied

The large horizontal, tubular bars (see photo right) support the
roof trusses and also show the level where heavy gauge wires
will be strung at between 4-5 meters from the floor. Each chile
plant will be pruned to grow up a single strand of cable which
will be attached vertically to the heavy gauge wire above. Chiles
in the open fields generally reach an average height of
approximately 1.2 to 1.5 meters in height so this is a novel
adaptation and attests to the plant´s capability to be able to so
effectively grow mainly up rather than fill out horizontally.

The chiles in theses photos were planted just 23 days previous to
our visit. Each chile is drip irrigated approximately 8 minutes
per day. Irrigation and fertilization is computer monitored and
regulated (Photos below). Because the chiles have just the right
amount of grow-mix for maximum growth and nutrition, water
and fertilizer conservation is built into this system. Growing in a
semi-shaded environment also adds to this conservation and,
during the hottest, driest months, cut´s back on the amount of
"flower-drop" resulting for field grown chiles from direct
exposure to the very intense Yucatecan sun which can result in
from 25% to 40% drop in production during these months













The sas cap base, covered by the specialty cloth flooring cuts
back if not eliminates bugs, soil born infections, and other pests
from entering the plants from the ground. Because the plants
are grown in basically sealed soil environments they are not
therefore exposed or vulnerable to the over 200 kinds of
nematodes and other plant predators field chiles and other crops
must contend with. This therefore cuts back or eliminates the
need for costly soil amendments and the labor required to apply
them on a regular basis. Above ground pests are virtually
precluded by the airy enclosure, again cutting back on the need
for contaminating, expensive pesticides and the labor required to
apply them usually once every 7 to 10 days in open fields.

Weeding is also eliminated by this system.

Speaking of labor: The project manager reported that during
planting and harvesting, up to 5 workers may be required to run
the entire operation. The rest of the time, just 2 workers are
required. In contrast, field grown chiles, require 20 workers or
more per hectare during planting and harvesting and 2-4
workers full time for unceasing weeding and the regular
application of pesticides and soil amendments. In both systems
fertilizer can be managed through the drip irrigation system.


Question: As stated above, watering and fertilization are
managed by a sophisticated computer system. We need to find
out if this system specifically monitors levels of moisture and
current levels of plant nutrients and then applies additional
water and nutrients on an "as needed" basis?

Above, right and below, the "brains" of the entire operation are
housed in a 5m x 6m structure adjacent to the enclosed chile
structure. The green "tinacos", or tanks, hold pre-measured and
mixed fertilizers.
Meter long coco fiber
packs each hold 4 plants
Above, plastic trays or  "Channels" hold
 plant packs in place & recycle fluids
Follow the money:

Here is the area where we currently have far more questions than answers, yet with the current
answers we do have we were nevertheless impressed:

Let´s list the questions first and see where we need to do the most home work:

1). How much would duplicating this module and accompanying technology cost?

2). How much money is saved using this method vs. open field method with drip irrigation?

3). What are average, projected, production levels using the module and how do they compare in
terms of production and costs for the same area of open field planting.

4). What kind and how much government support is available for this kind of production vs open
field planting production.

5). Once harvesting starts, how long will the "indoor" vs the open field method be at maximum
production?

6) How many tons of Chiles should be produced using module vs open field methods in the same
amount of space?

7) Will there be a significant difference in levels of quality in field produced vs chiles grown inside
the modules?

7a.) Yucatecan Habanero Chiles are world famous not only for their heat but, for aficionados, their
distinct and unique flavor. This module could be set up anywhere in the world with similar climatic
conditions and water quality but would a group of "experts" be able to tell the difference in flavor
between modularized Yucatecan Habaneros, field grown Yucatecan Habaneros, and the very same
chiles grown in fields and in modules in say Arizona, SE Asia, or Africa?

8) Will there be significant variation in Capsaicin levels between field grown and module grown
chiles, assuming the crops are grown from the same seed stock?

We would appreciate your comments and additional questions which will add to a more complete
understanding and analysis of this new method (for the Yucatán anyway) of chile production..
Please send your questions/Comments to YucatanNeem@Gmail.com. Thanks.  We will have answers
to the above questions very shortly!   
 

Also make sure to see Dave Dewitt´s great 3 part historical and cultural perspective on the
importance of chiles in Mexico
"Chile:The Soul of the Mexicans"                
                                                     
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